| Inspection Type |
Referral
|
| Scope |
Partial
|
| Safety/Health |
Safety
|
| Close Conference |
2018-01-10
|
| Emphasis |
N: CHEMNEP, P: CHEMNEP
|
| Case Closed |
2018-09-27
|
Related Activity
| Type |
Referral |
| Activity Nr |
1288905 |
| Safety |
Yes |
|
Violation Items
| Citation ID |
01001 |
| Citaton Type |
Serious |
| Standard Cited |
19100037 A02 |
| Issuance Date |
2018-04-09 |
| Abatement Due Date |
2018-07-01 |
| Current Penalty |
5890.0 |
| Initial Penalty |
7853.0 |
| Final Order |
2018-05-04 |
| Nr Instances |
1 |
| Nr Exposed |
2 |
| Gravity |
5 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.37(a)(2): Exit routes were not arranged so that employees did not have to travel toward a high hazard area: (a) Refrigeration Building: On or about December 1, 2018 and at times prior, employees exited from the utilities manager's office into the compressor area where an ammonia leak was occurring. Note: Abatement certification is required for this item. |
|
| Citation ID |
01002 |
| Citaton Type |
Other |
| Standard Cited |
19100119 D03 I |
| Issuance Date |
2018-04-09 |
| Current Penalty |
0.0 |
| Initial Penalty |
4005.0 |
| Final Order |
2018-05-04 |
| Nr Instances |
6 |
| Nr Exposed |
8 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.119(d)(3)(i): 29 CFR 1910.119(d)(3)(i): Process safety information pertaining to the equipment in the process did not include the elements specified in 29 CFR 1910.119(d)(3)(i)(A) through (H): (a) Refrigeration Building: On or about January 8, 2018 and at times prior, the oil return lines on compressor 200 had isolation valve B31 identified as B37 on the drawings, solenoid valve/strainer unit B32 identified as B37 on the drawings, and solenoid valve/strainer unit B38 identified as B32 on the drawings. (b) Refrigeration Building: On or about January 8, 2018 and at times prior, the oil return lines on compressor 300 had isolation valve B31 identified as B37 on the drawings, solenoid valve/strainer unit B32 identified as B37 on the drawings, and solenoid valve/strainer unit B38 identified as B32 on the drawings. (c) Refrigeration Building: On or about January 8, 2018 and at times prior, the oil return lines on compressor 400 had isolation valve B31 identified as B37 on the drawings, solenoid valve/strainer unit B32 identified as B37 on the drawings, and solenoid valve/strainer unit B38 identified as B32 on the drawings. (d) Refrigeration Building: On or about January 8, 2018 and at times prior, the oil return lines on compressor 500 had isolation valve B31 identified as B37 on the drawings, solenoid valve/strainer unit B32 identified as B37 on the drawings, and solenoid valve/strainer unit B38 identified as B32 on the drawings. (e) Refrigeration Building: On or about January 8, 2018 and at times prior, the oil return lines on compressor 600 had isolation valve B31 identified as B37 on the drawings, solenoid valve/strainer unit B32 identified as B37 on the drawings, and solenoid valve/strainer unit B38 identified as B32 on the drawings. (f) Refrigeration Building: On or about January 8, 2018 and at times prior, the oil return lines on compressor 700 had isolation valve B31 identified as B37 on the drawings, solenoid valve/strainer unit B32 identified as B37 on the drawings, and solenoid valve/strainer unit B38 identified as B32 on the drawings. Note: Abatement certification is not required for this item. Fixed at the time of inspection. |
|
| Citation ID |
01003A |
| Citaton Type |
Serious |
| Standard Cited |
19100119 F01 IV |
| Issuance Date |
2018-04-09 |
| Abatement Due Date |
2018-07-01 |
| Current Penalty |
12934.0 |
| Initial Penalty |
12934.0 |
| Final Order |
2018-05-04 |
| Nr Instances |
6 |
| Nr Exposed |
8 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.119(f)(1)(iv): The employer did not develop and implement written operating procedures that provided clear instructions for safely conducting activities involved in each covered process consistent with the process safety information and addressed safety systems and their functions. (a) Refrigeration Building: On or about January 8, 2018 and at times prior, employees were using valve 2C59 to regulate liquid ammonia pressure in the High Pressure Liquid Line on compressor 200. (b) Refrigeration Building: On or about January 8, 2018 and at times prior, employees were using valve 3C59 to regulate liquid ammonia pressure in the High Pressure Liquid Line on compressor 300. (c) Refrigeration Building: On or about January 8, 2018 and at times prior, employees were using valve 4C59 to regulate liquid ammonia pressure in the High Pressure Liquid Line on compressor 400. (d) Refrigeration Building: On or about January 8, 2018 and at times prior, employees were using valve 5C59 to regulate liquid ammonia pressure in the High Pressure Liquid Line on compressor 500. (e) Refrigeration Building: On or about January 8, 2018 and at times prior, employees were using valve 6C59 to regulate liquid ammonia pressure in the High Pressure Liquid Line on compressor 600. (f) Refrigeration Building: On or about January 8, 2018 and at times prior, employees were using valve 7C59 to regulate liquid ammonia pressure in the High Pressure Liquid Line on compressor 700. Abatement certification and documentation is required for this item. |
|
| Citation ID |
01003B |
| Citaton Type |
Serious |
| Standard Cited |
19100119 I02 I |
| Issuance Date |
2018-04-09 |
| Abatement Due Date |
2018-07-01 |
| Current Penalty |
0.0 |
| Initial Penalty |
12934.0 |
| Final Order |
2018-05-04 |
| Nr Instances |
6 |
| Nr Exposed |
8 |
| Gravity |
10 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.119(i)(2)(i): Construction and equipment is not in accordance with design specifications; (a) Refrigeration Building: On or about January 8, 2018 and at times prior, valve 2C60 is used to regulate liquid ammonia pressure in the High Pressure Liquid Line on ammonia compressor 200. Valve 2C60 is installed on a vertical pipe, however, the manufacturer requires it to be installed on a horizontal pipe. (b) Refrigeration Building: On or about January 8, 2018 and at times prior, valve 3C60 is used to regulate liquid ammonia pressure in the High Pressure Liquid Line on ammonia compressor 300. Valve 3C60 is installed on a vertical pipe, however, the manufacturer requires it to be installed on a horizontal pipe. (c) Refrigeration Building: On or about January 8, 2018 and at times prior, valve 4C60 is used to regulate liquid ammonia pressure in the High Pressure Liquid Line on ammonia compressor 400. Valve 4C60 is installed on a vertical pipe, however, the manufacturer requires it to be installed on a horizontal pipe. (d) Refrigeration Building: On or about January 8, 2018 and at times prior, valve 5C60 is used to regulate liquid ammonia pressure in the High Pressure Liquid Line on ammonia compressor 500. Valve 5C60 is installed on a vertical pipe, however, the manufacturer requires it to be installed on a horizontal pipe. (e) Refrigeration Building: On or about January 8, 2018 and at times prior, valve 6C60 is used to regulate liquid ammonia pressure in the High Pressure Liquid Line on ammonia compressor 600. Valve 6C60 is installed on a vertical pipe, however, the manufacturer requires it to be installed on a horizontal pipe. (f) Refrigeration Building: On or about January 8, 2018 and at times prior, valve 7C60 is used to regulate liquid ammonia pressure in the High Pressure Liquid Line on ammonia compressor 700. Valve 7C60 is installed on a vertical pipe, however, the manufacturer requires it to be installed on a horizontal pipe. Abatement certification and documentation is required for this item. |
|
| Citation ID |
01005 |
| Citaton Type |
Other |
| Standard Cited |
19100119 N |
| Issuance Date |
2018-04-09 |
| Abatement Due Date |
2018-07-01 |
| Current Penalty |
2356.0 |
| Initial Penalty |
4712.0 |
| Final Order |
2018-05-04 |
| Nr Instances |
1 |
| Nr Exposed |
8 |
| Gravity |
1 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.119(n): The emergency action plan did not contain procedures for handling small releases. (a) Refrigeration Building: On or about January 8, 2018 and at times prior, employees are to respond to incidental releases of ammonia and the emergency action plan does not have specific procedures for handling releases, including instructing employees how to distinguish between small and large spills. Note: Abatement certification is required for this item. |
|
| Citation ID |
02001 |
| Citaton Type |
Other |
| Standard Cited |
19100119 G03 |
| Issuance Date |
2018-04-09 |
| Abatement Due Date |
2018-05-03 |
| Current Penalty |
0.0 |
| Initial Penalty |
0.0 |
| Final Order |
2018-05-04 |
| Nr Instances |
1 |
| Nr Exposed |
8 |
| FTA Current Penalty |
0.0 |
| Citation text line |
29 CFR 1910.119(g)(3): The employer did not maintain a record of training for employees operating a covered process. (a) Refrigeration Building: On or about January 8, 2018 and at times prior, employees operate ammonia refrigeration system. Note: Abatement certification is required for this item. |
|
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